PLEUGER upgrades ensure the ongoing performance and reliability of your equipment and we help protect the value of your assets through upgrades to minimize capital expenditures and maximise performance and reliability.
PLEUGER service teams provide a wide range of equipment upgrades and system upgrades to meet new compliance requirements, add new features or increase performance and reliability.
PLEUGER technicians can be rapidly mobilized to your facility, supported by our design and technical staff at our Centres of Excellence in Germany and France.
Our international network of partner companies offer local assistance for the fastest service times possible.
REVERSE ENGINEERED PARTS
- Component material and design upgrades
- Performance upgrades
- Efficiency upgrades
- Extend service intervals
- Complete revamps
- Pump system consultancy
PUMP SYSTEM UPGRADES
PLEUGER engineers are on hand for total system upgrades for entire pumping systems.
PUMP SYSTEM UPGRADE OPTIONS
Equipment life extension:
Recognising that plants are being operated past their original design intent, we offer our customers Equipment Life Extension reviews to validate continued operation of plant equipment past the original design life.
PLEUGER can provide different solutions to upgrade your system by active or passive anode systems (to prevent corrosion), chlorination systems (to prevent marine growth), electrical control (e.g. motor protection, soft starter, etc.)
SUBMERSIBLE PUMP UPGRADES
Material changes and upgrades:
Our design engineers have extensive experience in selecting the correct material for pumping applications and can offer customers upgrade options or changes from those originally specified. We use Super Duplex for the highest standards and extremely high corrosion resistance.
Sensor solutions for temperature, vibration, conductivity (water ingress) or motor filling leakage offer the customer a close condition monitoring of the PLEUGER submersible units to improve the performance and conditions of the units and for better planning of maintenance cycles.
SUBMERSIBLE PUMP UPGRADES
If your existing pump is not performing to meet your current system needs, we can re-design your existing system characteristics to deliver the performance you require.
Submersible motor upgrades include swap out wlth PLEUGER motor, to electrical and mechanical upgrades to increase reliability and performance.
MOTOR UPGRADE OPTIONS
PLEUGER motors are fully rewindable and can be upgraded to more complex electrical requirernents (e.g. variable frequency drive, high temperatures of pumping fluids, changed environmental conditions).
Bearing upgrades: PLEUGER has developed a bearing technology especially designed for higher robustness against severe operating conditions. The Heavy Duty Thrust Bea rings (HDB) provide a substantial increase in reliability for customers with demanding applications. Mechanical seal upgrades: Several design upgrades for mechanical seals are available for handling high content of sand and sediments or include leakage monitoring by using an additional rotor liquid reservoir or conductivity sensor.
Mechanical seal upgrades
Several design upgrades for mechanical seals are available for handling high content of sand and sediments or include leakage monitoring by using an additional rotor liquid reservoir or conductivity sensor.
PLUNGER PUMP UPGRADE OPTIONS
PLEUGER upgrade options for older pumps include material changes for key components, in addition to full pump overhaul and upgrades to prevent downtime and increase reliability.
Material changes and upgrades
PLEUEGR upgrades for vertical and horizontal Plunger pumps: Fluid End material upgrades, Splash Shield assembly, Mechanical tensioners, Plunger retainer assembly, Spherical Plunger Washers, Crank-end bearing lubrication, Bolted telescopes, Spring-Loaded Packaging upgrades, Heavy-Duty Pull Rod and One-Piece Valve Seat assembly.
PLUNGER PUMP UPGRADES
For more information regarding upgrades for Plunger Pump systems, please contact us.
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